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The Holidays are over and it's time to get back to business. Here are the test bends that Vigilante Dave did at his place of employ. The tubing is 3/4' X .065" and they look great. We are design building a bike rack for Joshuas moto. As soon as Josh gets me the dimensions for the mounting perimeter for the rack, dave and I will bend them up. I'm thinking hard about brazing the rack together, so there is the frame building tie in.
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And this is just one of the reasons why. Eons ago when I was very involved in off road racing, I fabbed many components and brazed them all. The roof rack on the Ghia was bent out of electrical conduit with an aluminum floor pan pop riveted in. I carried a full 5 gallon
gas can, a spare front suspension, a tow bar, etc. for 2000 miles with little or no pavement. It never broke. Same with the engine cage and skid pan. On the other hand, I built a lift kit and quadra shock set up for the van out of stainless steel, and the shock mounts broke after a couple of hundred miles. The stainless extra long u-bolts I fabbed for the lift kit kept stretching and the rear axle would come loose. I believe that a properly fillet brazed joint is as strong as or stronger than a welded joint on hot rolled steel. Of course, if Josh wants it welded, then we shall.